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Premade Pouch Counting & Filling System
Product reference: MCH-00039
The AK automatic system counts products and fills them into premade bags. A feed elevator supplies the electronic counter, vibrating channels distribute the material, and photoelectric sensors count the pieces before the selected quantity is discharged into the bag prepared by the bag-handling unit.
- Product materials
- Solid products, Granules & grains
- Pack formats
- Stand-Up Pouch, Three-Side-Seal Sachet, Four-Side-Seal Sachet, Gusseted Bag
Filling systems and accessories are selected for your product, pack size and required output.
Details & features
Bag formats
Compatible bag formats include stand-up pouches, three-side-seal and four-side-seal bags, and gusseted bags, depending on configuration.
Applications
Listed applications include food, pharmaceuticals, agriculture, pet food, and industrial or hardware components.
Product and packaging examples
Automatic counting and filling system features
Counts and fills discrete solid products into bags, including irregular tablets, capsules and transparent or opaque softgels.
Sixteen-channel vibratory feeding and a flap distribution mechanism support even discharge while limiting product damage.
Dust-resistant photoelectric sensing supports operation with dusty products.
Automatic photoelectric counting. Acceptance criteria and counting accuracy are confirmed for the material and operating trial; the source does not identify its referenced standard.
A specially shaped discharge nozzle helps prevent tablet blockages and supports rapid bag filling.
Detection and alarm functions include missing-bag monitoring and automatic fault checks.
A photoelectric sensor detects a missing bag and stops operation automatically.
Operating parameters are adjustable for the selected product and application.
After operator training, routine disassembly, cleaning and replacement of designated components can be performed without tools.
A dust-collection box helps reduce dust released during operation.
Bag-opening and bag-condition detection prevent filling and heat sealing when a bag is unsuitable, helping reduce wasted bags.
A variable-frequency drive adjusts operating speed within the specified range.
Overload protection and safety monitoring provide indications of abnormal operating pressure or heater faults.
Automatic adjustment of the bag-gripper width for different bag widths.
Selected components use plastic bearings that require no additional lubrication, helping limit lubricant contact with the product.
Parts contacting bags and products use stainless steel and materials described by the source as suitable for food and pharmaceutical processing. Confirm material specifications and hygiene requirements for the intended application when ordering.
Different dosing units can be selected for liquids, sauces, granules, powders and irregular pieces. These are alternative platform configurations, not functions all provided by the counting unit itself.
Uses premade bags with preprinted designs; the final seal and finish depend on the selected film and settings.
Compatible premade packaging includes multilayer laminate, single-layer PE or PP, and paper bags, subject to the selected sealing configuration.
A vacuum filter is included in the described arrangement to support clean operation.
Technical specifications
Values depend on the model and configuration. Final specifications are confirmed with your quotation.
| Applicable Bag Type | PET/AL/CPP composite film bag. |
|---|---|
| Filling Objects | 000~5# capsules, soft capsules, Φ5.5-22 plain tablets, special-shaped tablets, sugar-coated tablets, Φ3-22 pills (or counting and packaging of particles within this specification). |
| Production Capacity | 20~80 bags/minute (related to bag specifications, filling quantity, and medicine specifications). |
| Set count per container | 1–9999 pieces. |
| Source-stated counting accuracy | greater than 99.8%; confirm by testing the actual material. |
| Dimensions | 2500*1800*2580mm |
| Weight | 800kg |
| Packing Bag Form | Flat bag, gusset bag |
| Packing Size | Bag width: 90mm~200mm, bag length: ≤350mm |
| Host Power | 0.75KW 4P AC380V |
| Air requirement | 0.8MPa; stated displacement ≥0.4/min. The source omits the volume unit, which must be confirmed. |
| Power Supply | Drive power AC380V |
| Control Power Supply | DC24V |





