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Inline Counting & Bottle Filling Unit
Product reference: MCH-00051
A unit for counting and filling tablets, including shaped tablets, and hard or soft capsules in transparent or opaque forms. It can be integrated with a bottle distributor, paper inserter, desiccant inserter, screw capper, induction foil sealer and self-adhesive labeler to form an automatic bottling line. Listed applications include pharmaceuticals, food and chemicals. The source describes a design intended to meet GMP requirements; confirm the applicable compliance scope and supporting documentation.
- Product materials
- Solid products
- Pack formats
- Bottle / Jar
Filling systems and accessories are selected for your product, pack size and required output.
Details & features
Overview
Suitable discrete products include regular and irregular tablets, capsules, transparent or opaque softgels, pills and other solid granules.
Twenty-four vibratory feeding channels support even discharge while limiting product damage.
Dust-resistant sensing supports counting stability with dusty products.
Automatic photoelectric counting; required accuracy is confirmed by an operating trial because the source does not identify its comparison standard.
The discharge arrangement helps prevent product blockages; an optional arrangement supports small-neck bottles.
No-bottle/no-count operation, rejection of abnormal fills and specified broken-piece sizes, plus self-diagnostics, fault alarms and automatic stops.
Photoelectric detection of missing bottles with automatic stop.
A Chinese or Chinese–English interface allows operating parameters to be adjusted and 10 parameter sets to be saved. Confirm the supplied interface languages.
Routine operation follows operator training. Designated parts can be removed, cleaned and replaced without tools.
An optional dust-removal box helps reduce dust released during operation.
Applications
00-5# capsules, soft gels, φ5.5-22 normal tablets, φ3-20 pills
Shaped tablets, coated tablets and other compatible solid granules.
Capacity:
20-80 BPM
9000–40250 bottles per shift as stated by the source; the shift duration is not specified.
Capacity depends on bottle type and size, material properties and the quantity filled per bottle. BPM means bottles per minute.
Working Range:Adjustable from 1-9999 per bottle
Power supply and consumption:220V/50HZ 0.6kw
Size:1600×1100×1400mm
Filling error:≤ 2‰ bottles
Material:SS316+SS304
Control System:MCU
Pressed Air Supply:0.6 Mpa
Weight:200kg
Configuration
Technical specifications
Values depend on the model and configuration. Final specifications are confirmed with your quotation.
| Model | AK-24. |
|---|
| Main technical parameters | ||||||
|---|---|---|---|---|---|---|
| Model | AK-8A | AK-12A | AK-16A | AK-24A | AK-32A | AK-48A |
| AK-8B | AK-12B | AK-16B | AK-24B | AK-32B | AK-48B | |
| Applicable | Model A:0~5#capsule,soft capsule,Ф5.5~12 normal tablets,special shape tablets,coating tablets | |||||
| Model B:00~5#capsule,soft capsule,Ф22normal tablets,special shape tablets,coating tablets,Ф3~20 pills | ||||||
| Capacity | 10-30BMP | 20-40BMP | 20-80BMP | 20-90BMP | 40-120BMP | 40-150BMP |
| Working range | Adjust from 2-9999 per bottle | |||||
| Power supply | 220V/50HZ/0.6KW | 220V/50HZ/0.8KW | 220V/50HZ/01.2KW | 220V/50HZ/1.5KW | 220V/50HZ/2.2KW | 220V/50HZ/2.5KW |
| Overall dimension | 1360*1350*1650mm | 1360*1350*1650mm | 1360*1350*1650mm | 1760*1350*1650mm | 2160*1450*1650mm | 2160*1350*1650mm |
| 1360*1650*1650mm | 1360*1650*1650mm | 1760*1650*1650mm | 1760*1650*1650mm | 2160*1650*1650mm | 2160*1650*1650mm | |
| Weight | 250kg | 320kg | 420kg | 450kg | 550kg | 620kg |
| 300kg | 380kg | 550kg | 580kg | 620kg | 680kg | |
| Remarks | 1.Capacity is subjected to the type and the size of the bottles and tablets, as well as the quantity filled per bottle; 2.BPM= Bottles per minute | |||||
| NO | Name | Manufacturer |
|---|---|---|
| 1 | Motor | TQG(Taiwan) |
| 2 | See bottle of photoelectric sensor | OMRON |
| 3 | Count the Photoelectric Head | Adopt Everlight Electronics., Ltd |
| 4 | Pneumatic Components | SMC |
| 5 | Switch button | French schneider |
| 6 | man-machine interface | Adopt Delta-China(Siemens) |
| 7 | Main control chip | Using imported STMicroelectronics co., LTD |
| 8 | The leakage switch | Germany’s Siemens |
| 9 | Switching power suppy | French schneider |
Points to confirm when selecting a configuration
- The source includes comparison tables for multiple models and configurations. Use the column for the requested model and confirm any differences in channel count, output or dimensions between the description and tables before ordering.


