Vision Counter for Gummies & Solid Pieces

Vision-counting applications include hardware, plastics, metal components, electronics and food products such as candy. It counts individual pieces as an alternative to estimating quantity by weight, subject to product compatibility.

Three-stage electromagnetic vibratory feeding has adjustable frequency, amplitude and waveform settings on the touch screen. Industrial-camera scanning uses the detected area to distinguish whole, partial, overlapping and broken pieces. Detection settings and dust tolerance require confirmation with the actual product.

AK-12 vision counting machine features

Vision counting uses imaging at a distance to reduce the effect of dust on detection; confirm performance under the intended operating conditions.

High-resolution imaging accommodates pieces of different sizes. Confirm the effective detection area in a product trial.

Detects fragments, broken pieces and differences in colour or size, with rejection of small clusters according to the inspection settings.

The vision configuration feeds a single layer on a vibrating tray rather than separate channels, increasing feeding density and potential throughput.

The source describes a configuration without a high-speed separation gate, reducing the risk of product damage at the gate. It also states no special air-cleanliness requirement for this function and a compact layout. Confirm the final gate arrangement and compressed-air requirements because other source sections describe a pneumatic gate.

Counts granules and discrete solid pieces into containers, including food applications when the product and equipment are compatible.

The source states 20–60 bottles/min for an arrangement with eight counting channels and one bottle lane. Confirm the channel count and configuration associated with this output.

The description states an accuracy of ±1 piece per 10000 pieces. Confirm the value and calculation method in a product trial; the comparison standard is not identified.

An operator interface monitors and adjusts the machine through image-analysis hardware, software and control functions.

The description specifies 316 stainless steel for product-contact parts and 304 stainless steel for exterior parts, with accessible disassembly, cleaning and maintenance. Confirm materials and applicable GMP requirements for the ordered configuration.

Monitoring and protective functions detect missing, blocked or overturned bottles to reduce manual intervention during normal operation.

The operator interface includes dynamic graphics. Chinese is listed by the source; confirm the required interface languages when specifying the equipment.

Product feeding system

Three-stage electromagnetic vibratory feeding, with adjustable frequency, supports product separation and distribution.

A three-level stepped track moves pieces downwards while reducing overlap.

Dust extraction between the three falling stages helps remove loose dust from the product stream.

Counting unit

A high-speed industrial camera scans pieces dynamically. The detected-area settings distinguish whole, partial, overlapping and broken pieces; the accepted area range is adjusted for the product.

The industrial camera has automatic lighting and a stated lens-to-product distance of approximately 300 mm. Confirm dust tolerance with the actual product.

Discharge gate

The gate uses pneumatic components, including an integrated solenoid valve and closing cylinder, to control bottle filling.

Reject mechanism

Automatic rejection of bottles with excess or insufficient counts or overlapping pieces. The source also states a 20% defect figure without explaining how it is applied; this value requires confirmation.

Configuration